Complete Bespoke Products
Protect it. Prove it. Build it properly. Our complete bespoke products are designed to improve efficiency, reduce risk, and deliver long-term durability, from CNC foam inserts and Trojan Cases to commercial joinery and timber mock-ups, all tailored to your project.
Made in Scotland. Delivered worldwide.
Custom Packaging and Made-To-Order Solutions
Custom foam inserts
Precision foam inserts designed in 3D and CNC routed in-house for a consistent, secure fit, supporting faster packing, safer transport, and easy inventory checks.
Max cases
Tough, waterproof, and IP67-rated protective cases built for harsh environments. Impact-resistant, temperature tolerant and fully secure, with optional CNC foam inserts for tailored equipment protection.
Shadow boards
Keep tools and components organised, protected, and easy to check at a glance. Designed to reduce losses and speed up packing and inventory checks.
Industrial and commercial joinery
Bespoke joinery for workshops, offices, and commercial spaces. From custom furniture to partitions and kitchens, built for durability, functionality, and a professional finish.
Timber scale mock-ups
Rugged, waterproof protection for sensitive equipment in harsh conditions. Ideal for reliable transport and repeat use, with custom foam options available.
Onsite packing
Onsite packing service and choice of timber materials for your project.
Onsite survey
We can provide an expert to come to your premises, free of charge, for Scotland-based locations.
How it works
From first enquiry to finished delivery, we keep things simple at Trojan Crates. Share your requirements and we’ll design a protective solution that fits your item, your handling needs, and your timeline.
Step 1
Customer supplies item for measurement or relevant files. If needed, we can arrange a free survey to capture details accurately.
Step 2
We design the right protection
We’ll specify the crate/case build and internal packaging approach—balancing protection, practicality and budget.
Step 3
Manufacture in-house
Your solution is built, assembled and quality checked by our experienced team.
Step 4
Delivery ready
Supplied, ready for transit or export, all timber supplied is to ISPM15 standard.
Trusted across demanding industries
We support sectors where damage, delays, and downtime aren’t an option.
“Incredible service from Trojan Crates. We needed a last minute packaging solution for Glencraft in Aberdeen. Spoke to them at 10am, job done and on its way to China by 2pm.”
— Dominic Bargeton (on Google)
“Incredible service from Trojan Crates. We needed
— Alan Candy (on Google)
“Reasonably priced. Fantastic service. Would strongly recommend.” Awesome!
— Dominic Bargeton (on Google)
Frequently Asked Questions
Yes. Whether you need a single bespoke solution or consistent production across multiple units, we’ll build to spec.
Yes. We regularly manufacture custom crates, flight cases and foam inserts using technical drawings, dimensions, CAD files or even simple reference photos. Whether you have a fully detailed specification or just an image of the equipment you need protected, our team can design a tailored solution to suit your product and transport requirements.
Absolutely. We manufacture export-ready timber crates that are built to protect goods during domestic and international transport. Our crates can be produced using ISPM15 heat-treated timber and supplied with the correct certification and IPPC markings for export compliance, helping ensure your shipment moves smoothly through customs and arrives safely at its destination.
Yes. All of our foam inserts are designed and CNC cut in-house to ensure a precise fit for your equipment. We can create custom foam packaging for delicate, high-value or specialist items using bespoke layouts designed around your products, providing maximum protection, presentation and organisation during storage and transit.