Made in Scotland. Delivered worldwide.
Custom CNC Foam Inserts Designed for Perfect Fit and Complete Protection
CNC foam inserts are precision-cut protective foam components designed using CAD software and manufactured using computer-controlled routing machines. The CNC process ensures accurate tolerances and repeatable results, creating custom-fit cavities that securely hold tools, equipment or components in place within a case or storage system.
Engineered to match the exact dimensions, weight and fragility of the item, our CNC foam inserts provide consistent shock absorption, improved organisation and reliable protection during storage and transit.
How it works
From first enquiry to finished delivery, we keep things simple at Trojan Crates. Share your requirements and we’ll design a protective solution that fits your item, your handling needs, and your timeline.
Step 1
Customer supplies item for measurement or relevant files. If needed, we can arrange a free survey to capture details accurately.
Step 2
We design the right protection
We’ll specify the crate/case build and internal packaging approach—balancing protection, practicality and budget.
Step 3
Manufacture in-house
Your solution is built, assembled and quality checked by our experienced team.
Step 4
Delivery ready
Supplied, ready for transit or export, all timber supplied is to ISPM15 standard.
Got equipment to protect?
Quality Assurance Guaranteed
Why Choose Trojan Crates for CNC Foam Inserts
We manufacture CNC engineered foam inserts for a wide range of industries and applications. Below are examples of recent projects produced in-house at our Aberdeen facilities.
Fully in-house design and manufacturing
From concept through to final cut, every stage is handled by our experienced CNC team using advanced design software and state-of-the-art routing tables.
Large raw material stock holding
Because we carry one of the largest stocks of raw materials across our sites, we maintain full control over quality and lead times, without having to rely on third-party manufacturers.
Flexible collection service in Scotland
Where required, our team can collect your equipment, manufacture the insert, and return it ready for use.
CNC Foam Inserts FAQs
CNC engineered foam inserts are precision-cut foam inserts designed using CAD software and manufactured using computer-controlled routing machines to create an exact fit for specific equipment.
We stock a wide range of foam types, densities, and colours suitable for various applications, including electronics, industrial equipment, tools, machinery, and many more.
Yes. You can provide technical drawings, measurements, or 3D files. Alternatively, you can supply the physical item for us to design around.
Yes. For customers based in Scotland, we can arrange collection of your equipment and return it with the finished insert.
We support a wide range of industries including engineering, oil and gas, marine, technical services, manufacturing, and field operations, to name a few.
Lead times depend on complexity and quantity, but since we manufacture in-house and hold extensive raw material stock, we maintain strong control over turnaround times.
Yes. Once your design is finalised, we can reproduce inserts with consistent accuracy for additional cases or future requirements.